Industry solutions

Industry solutions

Grab gantry cranes are intended for bulk cargo handling by means of a special grab gripping device. Depending on particulars of cargo hoisting procedures the grab gantry crane can be equipped with a rope ladle grab, a removable electro-mechanical or an  electric hydraulic grab.





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Magnet gantry cranes are intended for implementation of main procedures during handling and storage on open platforms of metallurgical plants, large scrap metal companies as well as scrap processing plants. By means of  a permanent or an electric magnet which is suspended on a hook or on a traverse, the gantry crane can catch and handle plates and sections,  blank parts, billets, metal scrap, chip scrap and other ferrous-magnet materials. Along with that magnet cranes can work with piece cargoes in a hook mode when the electric magnet is removed.



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Grab magnet gantry cranes, as a rule, are manufactured with two trolleys and are widely used for unloading, loading, assortment and storage  of ferrous metal scrap in charge preparation plants and in slag yards of open-hearth plants as well as in ferrous / non-ferrous scrap processing plants.

Application of magnet grab cranes allows alternate loading of moulds, production process packages, railway transport or trucks by means of magnets and /or a grab as well as handling of piece cargoes.







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The gantry cranes with a traverse are intended for long cargoes operations, as well as for rails, pipes and beams transfer. Besides, using such cranes, it is possible to transfer oversized cargoes and cargoes of irregular shape.

When it is necessary to stack long cargoes with a turn, the traverses can be equipped with expending or rotating mechanisms.

The cranes with a traverse are widely applied in metallurgical industry, ship building industry, on large scrap metal plants, at reinforced concrete manufactures, in timber industry and other industries.

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The ore gantries are equipped with a grab and they are intended for bulk cargoes handling, including sintered iron ore, coke, iron-ore pellets and coal. The ore gantries have the increased lifting capacity, bigger hoisting height (in some cases up to 50 meters), sufficiently increased trolley speed and span length up to 120 meters. Depending on handling operations specifics, the ore gantry can be equipped with a rope bucket grab, a removable electromechanical (electro-hydraulic) grab.

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Special bridge cranes with magnets are intended to carry out handling procedures, transportation, installation and repair on outdoor platforms of different plants as well as in industrial workshops and warehouses.

Bridge cranes with magnets are equipped with a special cargo gripping device i.e. with an electric magnet which allows catching and handling of rolled steel, profiled bars, ingots, metal scrap, facings, scrap and other ferromagnetic materials. When electric magnet is removed cranes can operate with piece cargoes in a hook mode.





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Special bridge cranes with magnets and grabs are intended for simultaneous or separate transportation of dry or lump materials  (sand, clay, grit, concrete, ore, coal) as well as  ferromagnet cargoes such as metal scrap, rolled metal, cast iron.

Due to their universality    cranes with magnets and grabs are widely used in scrap stockyards and can be used under hard temperature conditions of foundry shops. Along with that  electric magnets are applied for operation with ferromagnet materials.. Rope or hinged electromechanic or electro hydraulic grabs of different shape are used to handle dry and lump materials including metal chips.





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Special mold bridge cranes with magnets are intended to operate in a scrap stockyard of open hearth plants. The crane is equipped with a traverse to grab and transport the mold with disintegrated metal to steel-melting furnaces.

Mold cranes with magnets are equipped with a lifting electric magnet which allows filling the mold with a metal charge and handling of steel, cast iron, scrap metal, metal chips and other ferromagnetic materials. In this case electric magnets are suspended directly on a crane hook.







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Special mold bridge cranes with grabs are intended for transportation of metal charge to shaft furnaces in melting workshop areas of metallurgical plants. The crane is equipped with a traverse to grab and transport the mold with disintegrated metal to the steel-melting furnaces.

Mold cranes with grabs are equipped with a cargo gripping device (i.e. with a grab) which ensures mold loading or handling of metal scrap, dry or bulk materials. The mold crane with a grab can be equipped with a rope grab  & a suspended (electromechanical or electro hydraulic) grab. Along with that a suspended grab is suspended directly on the hook of the crane.

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Special bridge cranes are equipped with traverses to carry out different working procedures. These traverses are special load handling devices for handling of various cargo types.. They are usually removable and they are of beam space structure which is equipped with special gripping devices.

Depending on operational conditions and characteristics of the cargo to be handled  traverses are divided into linear, dimensional, modular, mechanical and special types such as magnet, electromagnet, frictional and vacuum traverses with an appropriate type of gripping devices. Application of grippers of different types makes it  possible to handle rolled steel, slabs, pipes, long cargoes and containers.





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Special bridge crane with jaws is equipped with operated jaws which are intended to grip and handle hot-tempered and cold slabs, blooms, ingots, billets and sections for steel production. Crane with jaws is used in metallurgic production under conditions of high dust concentration and in heavy duty modes.







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Pratzen crane or a crane with claws belongs to the type of special bridge cranes and is used  in workshops of metallurgical facilities to transport rolled steel and half-finished materials. gripping devices of the pratzen crane are traverses with claws and cargo lifting magnets or hooks.

The claws of the Pratzen crane can handle hot rolled metal and are applicable for guarding of the cargo. The advantage of the gripping device with claws is that it reduces landing time of cargoes to be lifted.



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Special bridge crane with a flexible and a rigid traverse suspension and a rotating trolley are intended to fulfill a wide range of process procedures including procedures with rolled steel, slabs, pipes, long loads and containers.

To handle different types of cargoes such  bridge cranes can be equipped with replaceable  traverses with necessary cargo handling devices such as magnets, jaws, operated claws for picking up. These bridge cranes can operate with piece cargoes in a hook mode when special cargo gripping devices are removed. The main feature of such crane type is automated rotation  of the handling device and, therefore, of the cargo itself by means of the rotating crane trolley.





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Special bridge cranes  equipped with two trolleys are widely used during  implementation of installation and assembly work and also for maintenance of metallurgical plants and during simultaneous work with different cargo gripping devices - magnets and grabs.
 
Special bridge cranes with two trolleys can have double or three beams with parallel trolley travelling. Independent simultaneous and synchronized work of both lifting mechanisms is possible due to application of independent frequency inverters  on each  trolley.





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The foundry bridge cranes are the main handling equipment, which is used at metallurgical enterprises for hot metal transportation, charging and casting.

The foundry cranes are intended for maintenance of converter and steel shops of metallurgical enterprises. They are designed for heavy and very heavy modes of operation that includes high, connected with manufacturing technique, dead-weight, dynamic and shock loads.

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The metallurgical pit dogging bridge cranes are intended for operations in heating furnaces cells for ingots setting onto furnaces bottom, as well as for transportation of ingots, heated up to rolling temperature, to an ingot bogie or to a receiving roller table of a rolling mill.

Considering the specifics of operation, the metallurgical pit crane is designed for an operating temperature up to +80 degrees C and can stand short-term exposure of high temperatures from the furnace and the bars. The load-handling device of the metallurgical dogging crane is special jaws which can spin.

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The metallurgical mould charging bridge cranes are intended for transporting and dumping a mould with burden or feedings into open-hearth furnaces and basic oxygen furnaces of steel shops of metallurgical enterprises, as well as for transfer operations during furnaces repair and maintenance.

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The metallurgical forge bridge cranes are intended for operations in forging shops, where they provide bars supply and turning during forging operations on presses.

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The quenching metallurgical cranes are applied in heat-treatment shops of machinery works. They are intended for handling operations, which are necessary in quenching process. These operations include work pieces supply in heating furnaces, heated work pieces lifting, work pieces dipping into quenching tanks and a range of auxiliary operations of maintenance of heat-treatment shops equipment.

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The rotary wagon tipplers of VRS-93 type have a rotor rotated on 175 degrees about the longitudinal axis. The unloading is performed into an underground receiving bin. The wagon tippler should operate together with an electric trolley-pusher and a positioner.


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The rotary wagon tipplers of VRS-75 type have a rotor rotated on 175 degrees about longitudinal axis. The unloading is performed into an underground receiving bin. The wagon tippler should operate together with an electric trolley - pusher and a positioner.

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The side wagon tippler of VBS type consists of two shaped rotors, mounted on a shaft, two cradles with two platforms, suspended on rods, two electric drives and four support pillars with bearings. Partial static balancing of the whole system about the axis of rotation is achieved by installing a counterweight.

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The scraper reclaimer refers to scraper unloaders and is intended for bulk materials stockpile dismantling. The scraper reclaimer is used for continuous download flow onto a stockyard conveyor.

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The boom bucket-wheel stacker and reclaimer is intended for coal or other bulk material stockpiling and its reclaiming from a stockpile. The stacker and reclaimer travels on rail track, placed along a storage conveyor. The conveyor on the boom is reversible and it transfers material either from a storage conveyor to a stockpile or from the reclaiming rotor to a storage conveyor. The machine is intended for open stockyard operations.

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The universal and effective method of bulk materials storing is to form a smooth and continuous ridge of material that extends along the entire length of stockyard and has predetermined height. The stacker is a conveyor-type belt stacking machine, intended for taking and stockpiling breakstone, sand, clay, limestone, ore, coal, gravel and other types of bulk materials.

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The stacker is intended for material taking from a conveyor for following forming radial coal storage of a mine. Material feeding on a conveyor is carried out through a transfer bin, which consists of an external conveyor and lining of wear-resistant steel. Material unloading is carried out by free flow through a discharge unit.

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